We are improving the recovery rate, the purity and the quality of recyclates, ensuring that the material cycle is closed, the carbon footprint reduced and that growth in e-mobility is decoupled from resource consumption.
We are making ourselves less dependent on external raw material sources in the long term. In addition, we are driving forward the transformation to e-mobility in a socially responsible way with new green tech jobs in recycling.
We perfectly align our technology and processes with the requirements of the global automotive industry and offer our customers integrated and cost-efficient solutions.
Our patented recycling process achieves a recovery rate of at least 96%. As we continue to optimize our technology, we will increase this rate even further by 2025.
Ensuring that recyclates are of the highest purity and quality enables their re-use in the production of new batteries. This is how we avoid downcycling and ensure that the material cycle is actually closed.
For us at Mercedes-Benz AG, safety is always our top priority. Our facilities comply with all legal requirements and current standards of safety technology.
With our partners, we are developing the technological and logistical processes in such a way that they can be scaled as a blueprint worldwide. In doing so we are well-prepared for the future.
The e-mobility market is picking up speed. With regard to the life cycle of lithium-ion batteries, this means that in the coming decade, these batteries will flow into the recycling process in large quantities.
With our own in-house recycling factory, we are working on technologies and processes that close the material cycle and further increase sustainability in electromobility.
Recovery rate
CO₂ savings
New battery modules from recovered raw materials
In the presence of German Federal Chancellor Olaf Scholz, Baden-Württemberg’s Minister for the Environment Thekla Walker, and the Chairman of the Board of Management of Mercedes-Benz Group AG Ola Källenius, our factory in Kuppenheim was inaugurated on 21 October 2024 – Europe’s first battery recycling plant featuring an integrated mechanical-hydrometallurgical process.
Mercedes-Benz Press Release
The symbolic foundation stone for our battery recycling plant in Kuppenheim was laid at a ceremony on March 3, 2023. The first stage of the plant – mechanical dismantling – is to start as early as the end of this year. A few months later, hydrometallurgy is also to be integrated, which will make the pilot factory a unique project in Europe.
Mercedes-Benz Press Release
The consortium receives a grant of 16.66 million euros from the German Federal Ministry of Economics and Climate Protection (BMWK) for the construction of its holistic recycling pilot plant in Kuppenheim. This is intended to enable efficient recycling of battery materials and thus contribute to the sustainability of battery potential “Made in Europe”. The funding is part of the BMWK's “Battery Ecosystem” support measure.
BMWK Press Release
From the development of logistics concepts and the sustainable recycling of valuable raw materials to the reintegration of recyclate into the production of new batteries, we will map the entire battery recycling process chain. The pilot factory at the Mercedes-Benz site in Kuppenheim is operated by Mercedes-Benz AG. A plant for mechanical dismantling is currently being built for this purpose, before the plants for hydrometallurgical processing of the battery materials are to go into operation in the next step.
The complete recovery of all desired raw materials and consequently the completion of the entire material cycle will take place using process chemicals. The operation of the recycling plant is subject to a licensing procedure involving the public at the responsible licensing authority, the Karlsruhe Regional Council. We are in close contact with the licensing authority, the specialist authorities involved and other public bodies. In order to successfully exploit the advantages of early public participation in this innovation project for the Kuppenheim region, we are informing the public about the project at an early stage as part of a dialog-based participation concept.
The aim is to develop a technologically leading pilot plant and at the same time create new, sustainable jobs in the Kuppenheim region!
Factory area
Mechanical processing plant starts production
Tons annual capacity
Would you like to learn more about us and our services? Can you imagine working with us as a customer? Or as a partner to actively promote the development of sustainable mobility? Contact us!
